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Mast Sealing Technique
http://www.hobie.com/au/en/forums/viewtopic.php?f=20&t=72314
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Author:  warmshoe [ Tue Jun 23, 2026 3:22 pm ]
Post subject:  Mast Sealing Technique

I am replacing my H16 mast base and see a flexible (and leaking) rubber membrane inside the mast. The boat is 1981 and has rivets and screws securing the existing base to the mast, so I presume this has been replaced already.

Hoping this link works here...
Image

Herein I found some advice to silicone and A/B foam. I wish to repair it as robustly as possible and propose the following, advice appreciated.

- drill/tap four holes in the the new mast base (holes exist in mast) and ensure a nice fit. Do not re-install rivets since the holes are blown out (presumably why the existing base was drilled and tapped)
- wire brush and soap/water scrub inside of mast
- alcohol wipe inside of mast
- push cardboard plug/disk about 6" into the mast
- mix and dump A/B foam into mast (tape off outside of mast to not make a mess)
- cut off excess foam
- install mast base with copious amounts silicone in the first inch of the inside of the mast
- Stainless SHCS screw base to mast
- Silicone outside of base/mast interface

Seems OK? Perhaps do the same at the top of the mast?

Any sound advice will be appreciated!

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