thehazards wrote:
1. The traveller car comes out of the integral track at one end..what is supposed to stop that? The seller said he used a knot on the mainsheet but I think there should be a stop somewhere in the track.
There should be a stainless steel plate that covers the opening in the mainsheet track:
There are stops screwed into the track for the jib travelers.
thehazards wrote:
2. I have bought 3 x swivel clam cleats for the main and jib but they have flat bases. Can I reuse the old ones and will self tappers do to secure them?
The old ones can be re-used. If you have removed them, they require a rivet in the hole that's not under the cleat, then two self-tappers in the middle two holes (they attach both the cleat and the base), and a machine screw/nut on the last hole (that's clear of the crossbeam).
thehazards wrote:
3. There's a twist toggle on the end of one side stay but not the other...are they that important?
Yes. They are required equipment.
thehazards wrote:
4. What diameter is the tiller rob?
Tiller "rob"? Not sure what you're asking here.
The stock fiberglass tiller has an OD of 1/2".