mmiller wrote:
Fiberglass is the problem.
We cannot make a reasonably priced hand laid fiberglass boat. That is why we make plastic ones. The labor costs are killer.
....
We have been relying on Hobie Cat Europe to take the lead there. We have to make decisions based on marketability.
So, the construction costs/labor involved with fiberglass is the problem, not the 'fiberglass" per se. I am glad that you believe that your strategy is working, but I think that maybe, just maybe, Hobie is being a little short sighted on viable ways to meet markets across the US (and the world).
How do the powerboat manufacturers do it ? A high quality Four Winns 180H with a 260 HP IO, loaded, goes for a little more than a Tiger. They use vacuum bagged fiberglass molds and they are built in Michigan (I think). How about the low-cost leader, Bayliner with manufacturing facilities in Maryland, Oregon, Minnesota and (gasp) Mexico. They have a basic philosophy to make boating affordable for all families and to be in business for your kids and your kids kids. It works. You can get a 16 foot Bayliner Capri with a motor and trailer for less than the price of a Hobie 17.
I discussed this once, a long time ago, with Ian Farrier at the Annapolis Boat show. I just about crapped in my harness when I learned how much he wanted for the newly released F-27 BEFORE you added little things like, you know - the sails
, motor, cushions, tramp, safety rails, etc. After you added everything up it was astounding.
There were a lot of high performance sail boats, travel ready, with life jackets and all, for 1/3 of the price of a Farrier built boat.
Part of the cost of a new boat is, of course, the tooling as you mentioned, but not just the tooling in Farrier's case, but the cost to build a new facility ($5 mil I think) in So-Cal where not only is the the labor cost high- about 3 to 5 times what they are here in the Northeast, everything else, cost of housing and living etc is VERY high compared to the rest of the US.
What I suggested to Ian, I now present for your consideration: Here in the Northeast and in the Northern Mid-West of the US, there are hundreds, perhaps thousands, of EMPTY warehouses and building space.
(At the time I was talking to Ian, there was a 2.3 million square foot facility available for less than 2 million dollars in my town.) There are thousands of unemployed, skilled, hard working people. We are in the Finger Lakes and close to the Great Lakes, we are on the Atlantic. There are many navigable waterways.
See where I'm going with this ? I'll bet there'd be 10 times as many F-type tris out there as there are now, if the fleet was not concentrated on the west coast, and if the cost of the boat was 1/2 of what it is now - all of which I believe is possible still for Farrier and possibly a new beginning for Hobie.
Just a dream Matt, but I am a sailor with the same mind as the founders of Bayliner - a boat for everyone that wants one, not just anyone who can afford one. Hmm, China ?
No, I think Hobie still wants to build a quality boat....
Peace out -