John Lunn wrote:
Any ideas on replacing 27 year old O Rings or hatches?
Easy job. I ordered the Viking hatches from Hobie dealer,basically the same price as anywhere else. The cutout is the same, but screw holes don't match. As someone else stated the edges seemed flimsy, so I inverted the hulls & laid a strip of cloth/resin around the perimeter.
I used SS machine screws with SS nylock nuts & small washers. I think nylon fittings would be fine, but couldn't get them locally.
I think Hobie sells a kit with the attachment bits, but you probably already have a tube of white marine silicone.
If you have any plans to fix small leaks in the trunk walls, or add reinforcement under the front crossbar, etc, plan on doing it while you have the hatch casings removed. That extra inch or so makes a huge difference in being able to reach inside the hulls.
Smear a tiny amount of vaselineor silicone grease on the O ring, the covers will turn smoothly.
Someone asked about how well they seal?
I undid mine on a hot day, & heard a "puff" of air. It lifted the cover. I also turtles the boat in heavy seas. It sat inverted for a good 20 minutes, & almost no water got in.
In 37 days of sailing this year I have yet to drain the hulls.