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PostPosted: Fri May 14, 2010 2:50 pm 
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Joined: Sat Aug 01, 2009 11:08 am
Posts: 143
Location: Marietta, Georgia
Thanks to surfcity catamarans (free advertising Jeremey!) I've got pretty much everything i need to finsh my Hobie, less a trampoline, aussie halyard, shrouds/forestay, and a hiking strip....

After God knows how many hours of work and a long winter, I'm done with school for the the semester and have kicked it in high gear to finish this sucker!

The starboard side hull is 100% finished except for the poor drain plugs....notice the one piece rudder gudgeons, and the new "sleeves" in the pylons.

The sleeves go in very easily. I needed to use a dremel to sand down the inside edges a little bit of the pylon, then took a piece of wood and just slammed them down! ONE sleeve fits TWO pylons.

Also, theres a close-up shot of the bow tang...i insereted a nylon spacer to protect the fiberglass. Using the proper size washer on the bottom and top, this will help relieve stress on the fiberglass of the boat from the forestay.

Also notice the sealant inside the pylons. I put a bead around the outside (where its supposed to be) and also around the foam plug. There are TWO plugs in each pylon, an upper and lower. This well help keep even more water out and the inside dry.

Also notice the notch i had to cut out on the lip of the hull near the top of the gudgeon. You might have to do this to make yours fit propely. I did NOT take the time to drill the two holes at the bottom of the gudgeon and tap then. This should be fine, as i used all the holes the standard gudgeons use. ALSO! i found out if you drill out the fiberglass away from the transom plate, you are able to screw the screws in without re-tapping anything. Just make sure to use extra sealant (which you can tell i did).

Bzzz line for the main and jib sheets....notice the 6:1 downhaul...need to order the class legal mounting system, which i believe is just the travler hookup and pin....new harken blocks (downhaul is ronstan) and nice spyderline for the halyard....

Yeah, the boats painted. Why? cause i used lots of git-rot in the hulls to get them stiff, and i didnt really want to spend anymore time/money to re-gel the boat. This is a lake boat, thats driven from a garage to the lake, sailed, then washed off and driven back to the garage....no beaching, sitting in the sun, or anything like that...it should be fine!

I though about epoxying the boat together, but turned against it because in the future if these hulls fail, i want to be able to take the crossbars off (all my new stuff) and transfer eveything to a new boat....so i figured i would build up the worn-down pylons with JB weld. With this, you just smear it all on the pylon and you can see in the picture where its filled the voids. My goal is to build it up enough so i have to use a mallet to hammer the crossbars down onto the pylons, just like it should be. If this build up is still not enough, ill resort to beer-can shims, but i think this should work fine.


Spiffy new trailer as well, i need to put a few more coats on the wood

any questions?!?!?!

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_________________
==========================
1981 Hobie 16
1982 Hobie 14 turbo (sold)
1996 SeaDoo GTI
1999 Hunter 340


Last edited by s30series on Fri May 14, 2010 5:01 pm, edited 1 time in total.

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PostPosted: Fri May 14, 2010 4:33 pm 
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Joined: Wed Jul 18, 2007 7:33 pm
Posts: 299
Location: Lindale, Texas
Looking good. Hope you have fun sailing her!

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Hobie Alter Signature Model
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Hobie Mirage Classic


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PostPosted: Fri May 14, 2010 8:41 pm 
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Joined: Sun Oct 03, 2004 8:45 pm
Posts: 648
Location: Saskatoon, Sk. Canada
Looks like a labor of love, I hope it gives you many hours of great sailing!! I bought my first 16 new in 95 but had to sell her a year later for financial reasons. Bought another new one in 85 sailed her till I bought my new getaway in 06. 8)

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PostPosted: Fri May 14, 2010 8:42 pm 
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Joined: Sun Oct 03, 2004 8:45 pm
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Location: Saskatoon, Sk. Canada
sorry bought my first 16 in 75 not 95 :oops: :oops:

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06 getaway -- always remember, man with both feet in mouth have no leg to stand on.


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PostPosted: Sat May 15, 2010 8:10 pm 
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Joined: Sat Aug 01, 2009 11:08 am
Posts: 143
Location: Marietta, Georgia
Took the rudder castings apart today......Surfcitys video is a good way to get the old screws out, but ive found a slightly easier way if you dont have a drill press and the right tools....

I simply caught the suckers on fire and let them melt out. After about 5 minutes of burning, a flathead poped the remaining bits out extremely easily, and i bought a 3/4x10in bolt to re-tap the threads....the whole process took about 15 minutes to put the new cams and plungers in...notice the marine grease...

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==========================
1981 Hobie 16
1982 Hobie 14 turbo (sold)
1996 SeaDoo GTI
1999 Hunter 340


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PostPosted: Tue May 25, 2010 9:57 pm 
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Joined: Sat Aug 01, 2009 11:08 am
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Location: Marietta, Georgia
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Both hulls are 99% finished....waiting on the 1% which is the new drainplugs and the rest of the stickers.

Front and rear crossbar are complete, and the sidebars are ready for paint and new neoprene.

The front and rear sat outisde all last fall and winter, and the paint didnt show any wear at all, so im happy that the paint on the metal will last! Prep is key! also, light wet sand after you paint the metal parts!

Im so excited!

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==========================
1981 Hobie 16
1982 Hobie 14 turbo (sold)
1996 SeaDoo GTI
1999 Hunter 340


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PostPosted: Wed May 26, 2010 5:50 am 
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Joined: Thu Jan 08, 2009 5:48 pm
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Location: Boston Ma / Newport RI
Looks great, nice move with the marine grease, Im stealing that one! I always used light teflon spray, no wonder my cams only last a year!

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I love these calm moments before the storm, it reminds me of Beethoven...


'02 Hobie Tiger USA 1152


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PostPosted: Sat Jun 12, 2010 10:11 pm 
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Joined: Sat Aug 01, 2009 11:08 am
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Location: Marietta, Georgia
Update!

My dads buying me nice new clear rollers for the trailer, and i still need a few things, like more stickers! Still waiting on 3x5 stickers of the American flag and the Israeli flag for Yotam.......almost done!




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_________________
==========================
1981 Hobie 16
1982 Hobie 14 turbo (sold)
1996 SeaDoo GTI
1999 Hunter 340


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PostPosted: Sun Jun 13, 2010 7:05 am 
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Joined: Wed Oct 14, 2009 11:26 am
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How are you painting the metal? Any more pics of the painting process? What kind of paint did you use? My hulls are solid but I was thinking about putting in those pie plates to let them air out after sailing as well as for storage, any thoughts?


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PostPosted: Sun Jun 13, 2010 9:47 am 
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Location: Marietta, Georgia
all metal was sanded down with 200grit, then a coat of rustoleoum was put on, flat black....wet sand with 600 grit, then do another coat. Its lasted almost a year sitting out in the sun in the backyard....the mast has been resting on the rear crossbar, and no paint is coming off at all....overall, its a good process to make it last.

I bought cat bags to use them for storage...they work pretty well-so far! havent gone out on the water yet!

_________________
==========================
1981 Hobie 16
1982 Hobie 14 turbo (sold)
1996 SeaDoo GTI
1999 Hunter 340


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PostPosted: Sun Jun 13, 2010 11:34 am 
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Rustoleom in a spray paint can or did you spray it with a HVLP?


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PostPosted: Mon Jun 14, 2010 5:25 am 
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Joined: Sat Aug 01, 2009 11:08 am
Posts: 143
Location: Marietta, Georgia
Keven wrote:
Rustoleom in a spray paint can or did you spray it with a HVLP?


rattle can!

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==========================
1981 Hobie 16
1982 Hobie 14 turbo (sold)
1996 SeaDoo GTI
1999 Hunter 340


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