I have been reading this forum for years after I sold my Hobie 16 I bought in high school and always promised myself I would buy another one. A trailered 16 came up on CL for $200 and I couldn't resist; although the sails are in excellent shape and have always been stored inside, the hulls are a different story.
Please keep in mind, this boat will be used for recreation only. I do not plan on racing it, I live in Dallas right next to a sail-only lake and get down to the coast every year.
The hulls have two issues. The tops are brittle and I have a HUGE soft spot on the port pontoon. The tops are brittle enough that I can push the glass in and the foam underneath audibly cracks. The glass is solid and I assume the hulls are water tight, but I have not pressure tested them yet.
The large issue is shown in the photo below. The soft spot is roughly 8" tall and 3 feet long. The glass had completely delaminated from the inner foam on this section, the rest of the boat is solid.
Here is my current plan of action:
1. Disassemble the boat to take the weight off the pontoons. I also need to go through the rigging with a fine-tooth comb to make sure it is safe.
2. Install a 4" view-port on each hull under the tramp so I can see what is going on inside the hulls (and install step 4)
3. Repair the soft spot with GitRot as described exhaustively in the forums
4. (I have a feeling this may be controversial) Completely fill the front half of the pontoons, flip the pontoons upside down and fill the tops of the stern pontoons with 2LB 2 part marine foam. I know that this foam is not impermeable, but as the boat will be trailered and covered between uses, I feel comfortable that I will be able to adequately air out the hulls. I also plan temporarily installing a long piece of flexible tubing from the drain holes to an open area of the hull as to ensure the foam does not block the drain plugs.
5. Sand and refinish pontoons, reassemble and sail into the sunset
I want to fill the tops of the pontoons with foam because as careful as I may be about not stepping on the tops, the many people I will be taking sailing will not be able to resist stepping and further cracking the tops. Because I will not be racing the boat, I am ok with adding some weight for longevity.
Any steps yall would recommend differently? I am starting with a $200 boat so I am not expecting a world cup crasher at the end of the day, just something I can take out and enjoy on the weekends.
I have more photos if you would like to see a different angle and appreciate any comments or suggestions.
