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Tiller end cap replacement

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iclickjohn

Post subject: Tiller end cap replacement

Posted: Wed Aug 31, 2011 7:12 pm

Site Rank - Deck Hand

Joined: Sun Aug 07, 2011 9:23 pm
Posts: 8

I have drilled out a broken tiller end cap (10400010) and have the replacement part. There are no holes in the replacement to rivet. Do I just drill the holes and rivet or is there another method to attach replacement end caps?
And a related question. on the other joining arm there is a screw that allows that end cap to be adjusted in and out from the tube. The screw keeps loosening up. If I don't keep an eye on it, the joint assembly will come right out. What is the best way to keep it from loosening?

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MBounds

Post subject: Re: Tiller end cap replacement

Posted: Wed Aug 31, 2011 8:04 pm

Hobie Approved Guru

Joined: Mon Jul 14, 2003 7:11 pm
Posts: 5198
Location: Detroit, MI

iclickjohn wrote:

What is the best way to keep it from loosening?

Replace the nut with a nylon insert, self-locking nut.

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56kz2slow

Post subject: Re: Tiller end cap replacement

Posted: Thu Sep 01, 2011 8:09 am

Site Rank - Old Salt

Joined: Wed Aug 18, 2010 8:15 am
Posts: 495
Location: Saint John, NB Canada sailing on Washademoak Lake

MBounds wrote:

iclickjohn wrote:

What is the best way to keep it from loosening?

Replace the nut with a nylon insert, self-locking nut.

In a pinch, you could double-nut it, but a self-locking nut is best.

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1978 Hobie 16 Keoke, sail# 36 84

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Sail Revolution

Post subject: Re: Tiller end cap replacement

Posted: Thu Sep 01, 2011 8:20 am

Site Rank - Old Salt

Joined: Wed Jul 21, 2004 7:46 pm
Posts: 1457
Location: Santa Cruz

iclickjohn wrote:

Yes. Line it up properly and drill it out with a 3/16" bit. Pop a new rivet and go!

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