Without question, replacing the standard plastic pin with a stronger one is folly. I fit a new pin every time I do a big trip, keeping the old one as a spare.
I think you will find that by far the most likely cause of a broken pin is not pulling the rudder "down" line as hard as you can (I use >both hands< and make sure the line is cleated firmly). It is absolutely critical that the rudder blade cannot swing back, as this will load up the tiller to insane levels, directly leading to a broken rudder pin.
Similarly, the aka brace bolt is plastic, designed to shear if you run an ama into a jetty or other craft. replacing this plastic bolt with a stronger one could result in much more severe and costly damage. On long trips, I run lines from the mast base out to the padeyes on the amas, so even if the brace pin snaps, the hull cannot violently swing inwards causing a capsize.
Bottom line, Hobie knows what it is doing!
