DVL wrote:
I am using a grade 70XX aluminum 3/8" diameter rod. They call it aircraft aluminum alloy. Tough and hard, 6' and I have enough rudder pins for several years.
The problem with these higher strength aluminum alloys like 7075 and 2024 (and some of them approach or even exceed the strength of some stainless steels), is that they are less corrosion resistant and more susceptible to stress corrosion cracking when compared to 6061. This is a particular concern in a high-load, marine environment application.
I don't really understand why folks feel the need to reinvent the wheel on this one. We're talking rudder pins on a Hobie Cat, this ain't rocket surgery. A small length of 304 or 316 stainless rod 3/8" diameter is all you need to make a set of rudder pins that wil
literally last the life of the boat.
sm