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PostPosted: Thu Jun 11, 2015 11:54 am 
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Joined: Sat Nov 06, 2010 8:10 am
Posts: 681
Location: Satellite Beach, FL
http://www.thebeachcats.com/classifieds/catamaran-parts-for-sale/p14076-sail-box-cap.html

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PostPosted: Wed Jan 13, 2016 9:18 am 
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Joined: Sun Dec 23, 2007 1:20 pm
Posts: 502
Location: Clearwater, FL
I also have an Aqua Terra Toy Box without an end cap.

What is the Toy Box made of?

The lip on the open end (where the end cap fits) has become brittle and part of it has broken off. Is there any adhesive that will stick to this plastic?

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Tim
84 H16
82 H16
87 H14T
Tortola Sails: 115222
Blue Prism Sails: 88863
Clearwater, FL
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PostPosted: Wed Jan 13, 2016 9:20 am 
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Joined: Tue May 27, 2003 12:44 pm
Posts: 15090
Location: Oceanside, California
Rotomolded Polyethylene. You can weld it. Very little sticks to it. Some epoxies adhere when surfaces are rough, but bonds are not great.

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Matt Miller
Former - Director of Parts and Accessory Sales
Warranty and Technical Support
Hobie Cat USA
(Retired 11/7/2022)


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PostPosted: Wed Jan 13, 2016 9:27 am 
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Joined: Sun Dec 23, 2007 1:20 pm
Posts: 502
Location: Clearwater, FL
Thanks Matt,

Do you think 5200 would work?

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Tim
84 H16
82 H16
87 H14T
Tortola Sails: 115222
Blue Prism Sails: 88863
Clearwater, FL
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PostPosted: Wed Jan 13, 2016 9:33 am 
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Joined: Tue May 27, 2003 12:44 pm
Posts: 15090
Location: Oceanside, California
5200 is mosty a sealant. Not really adhesive. G/Flex Epoxy maybe.

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Matt Miller
Former - Director of Parts and Accessory Sales
Warranty and Technical Support
Hobie Cat USA
(Retired 11/7/2022)


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PostPosted: Sun Jan 17, 2016 3:58 pm 
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Joined: Sat Jun 21, 2003 7:14 pm
Posts: 461
Location: West MI
I have fixed my plastic toy box withe the G Flex epoxy and it has held up well. I fixed broken and cracked flanges about 4 or 5 years ago. Still holding up well.

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1989 Hobie 18 Worlds Boat, Magnum Wings & Spinnaker
1987 Hobie Holder 20 #273

dale.vanlopik"at"att"dot"net


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PostPosted: Tue Mar 15, 2016 7:12 pm 
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Site Rank - Deck Hand

Joined: Sun Feb 28, 2016 12:47 pm
Posts: 4
Location: Grand Haven, Michigan and Kitchener, Ontario Canada
I too have an Aquaterra toy box that is missing the end cap. Is there any way I could get one from anywhere?

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A wise man once told me "God does not subtract from mans allotted time the hours spent in sailing"

'88 H16 Sail #91037


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PostPosted: Sun Jan 29, 2017 8:33 am 
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Site Rank - Deck Hand

Joined: Thu Jan 12, 2017 6:45 am
Posts: 19
Here's how I dealt with the back cap latch/security and leaking lid issues.

Removed and junked the original cap latches as they were worthless. Replaced them with hardware store hasps.

https://drive.google.com/file/d/0B6l8KN ... sp=sharing

https://drive.google.com/file/d/0B6l8KN ... sp=sharing

To keep the cap from rattling around I installed kayak hooks and bungees similar to the current Hobie design.

https://drive.google.com/file/d/0B6l8KN ... sp=sharing

To eliminate leaks at the front lid I got a 55 gallon plastic drum and made a MAGNUM lid, then secured it with bungees.

https://drive.google.com/file/d/0B6l8KN ... sp=sharing

I used this product (Home Depot or Lowes) to make a gasket/seal at the back end, inside, about an inch in from the edge (not visible in the photo)

https://drive.google.com/file/d/0B6l8KN ... sp=sharing

I've been using the toybox in this configuration now for more than a year with zero leaks or security issues.

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Hobie 16 (3 formerly)
MacGregor 25 (formerly)
Chrysler Dagger 14 (formerly)
NACRA 5.0 (currently)
High Point, NC


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PostPosted: Tue Feb 14, 2017 3:26 pm 
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Joined: Mon Mar 31, 2008 10:30 am
Posts: 71
I made a fairly simple rear lid for mine out of plywood and bungy it on, similar to above,
also have a leash for it. Must be painted and/or epoxied to seal edges.. mine has held up
for a while now..doug


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