sunvista wrote:
I'm guessing the new sticks are lighter, thinner and/or outsourced to China or something.
Actually, the newer sticks are built by Hobie 20 sailor Bob Edmonds in Little Rock, AR. The production facility (a large metal building) is literally in his back yard, a few steps from his house.
However, he does not make the inner part of the stick. I'm not sure where he sources it, but it arrives as a pultruded peice that just needs to be cut to length.
The outer sleeves are made in his facility in a very slick process that involves a mandrel, pre-preg carbon / fiberglass, a silicone "condom" that goes over the whole thing (it's what gives the outside it's texture) - then the whole thing is baked under pressure in an oven.
The sticks are assembled in his facility. It's what he does in the winter - makes about 1000 sticks in a few months, then ships them out as orders come in.
He's also very keen to keep his customers happy - if you have a problem with one of the newer (like in the last 5 years) sticks, contact him and he'll make it right.