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 Post subject: Thru bolting on crossbar
PostPosted: Sat Dec 26, 2015 10:10 am 
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Joined: Mon Oct 09, 2006 2:34 pm
Posts: 621
Location: NC
can I thru bolt through the crossbar to secure the inboard section of an old style jib traveler track? It keeps failing at the inboard location. I've used the largest machine screws and rivets that I could, but the track keeps coming loose under tension. I'm out of ideas. Any reason to not do this?

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James
86' Redline Hobie 16
Sail # 76909


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PostPosted: Sat Dec 26, 2015 12:42 pm 
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Joined: Sat May 02, 2009 5:22 am
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Location: Columbus, Indiana
There are many used forward cross bars available, maybe that a better path? Look for a newer used one with built in slot. :)

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PostPosted: Sat Dec 26, 2015 2:39 pm 
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Joined: Mon Oct 09, 2006 2:34 pm
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Location: NC
My boat is glued, so I'd rather not have to replace a whole crossbar. Plus if I got the newer one that would also force me to have to buy new jib cars too. I don't think a thru bolt would cause any loss in structural integrity, but I thought I'd check here first. I've got a spare crossbar that I can take tracks off of to replace the one that is now fubar.

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James
86' Redline Hobie 16
Sail # 76909


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PostPosted: Sun Dec 27, 2015 1:04 am 
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Joined: Sun Dec 27, 2015 12:57 am
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Hi, I liked your advice about replacing the crossbar - And I think I can find one near me in Australia, but are there instructions anywhere on how to replace the crossbar?
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PostPosted: Sun Dec 27, 2015 4:43 am 
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Joined: Mon May 09, 2005 10:25 am
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Location: Jersey Shore
What is coming loose? Is it because the holes have become oversized? Can you just use one of the adjacent track holes and add a new fastener 1/2" away from the one that keeps working loose?

I'm sure thru-bolting will be strong enough, but it's going to look a little weird having this bolt going through your crossbar.

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PostPosted: Sun Dec 27, 2015 7:02 am 
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Joined: Mon Oct 09, 2006 2:34 pm
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Location: NC
Yeah, the holes have become too large. I've tried to add a couple of new rivet locations and use a large machine screw to hold on the inboard cap that is inserted into the track, but they didn't hold up in higher winds. Naturally it failed during a start sequence the last time. I've always had the plastic cars from Murray on the boat, but I'm thinking that their shape puts a lot of stress on the track due to the leverage effect of the cleat.

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86' Redline Hobie 16
Sail # 76909


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