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 Post subject: Respraying Crossbars
PostPosted: Wed Dec 28, 2016 8:28 pm 
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Joined: Sat Mar 24, 2007 10:30 pm
Posts: 37
The crossbars on my 2010 AI are looking very ordinary. To be honest they started loosing paint from day one. The finish on my 2015 AI seems far more durable.

In any case I have removed them to ensure there wasn't any significant corrosion. There was a little white powder near the bolts but otherwise they are in pretty good shape. Whatever paint was used in 2010 is coming off very easily. The question I have is what paint should I use to ensure a longer lasting finish this time.


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 Post subject: Re: Respraying Crossbars
PostPosted: Thu Dec 29, 2016 4:18 am 
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Joined: Tue Jun 19, 2007 6:14 pm
Posts: 3323
Location: South Florida
I've used Rust-oleum https://www.amazon.com/Rust-Oleum-7779830-Stops-Spray-12-Ounce/dp/B0009XCJWU/ref=sr_1_4?s=hi&ie=UTF8&qid=1483010697&sr=1-4&keywords=rust-oleum+spray+paint Black, of course. Seemed to work fine, but I've sold the boat so I don't know how it is now.

Keith

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2015 AI 2, 2014 Tandem

"Any intelligent fool can make things bigger and more complex ... It takes a touch of genius and a lot of courage to move in the opposite direction." A. Einstein

"Less is more" Anon


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 Post subject: Re: Respraying Crossbars
PostPosted: Thu Dec 29, 2016 5:55 am 
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Joined: Sun Apr 26, 2015 3:13 pm
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You might want to consider having them powder coated. That would provide a much tougher and better coating than paint.

Powder coating is often available locally for reasonable prices. Or, if you have the right equipment you can do it yourself. I invested in about $250 worth of powder coating equipment which has given me the ability to coat many things that normally would be painted. It was well worth the investment and the results are incredible. Powder coating is very easy to do, no skills are required.


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 Post subject: Re: Respraying Crossbars
PostPosted: Thu Dec 29, 2016 6:49 pm 
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Joined: Sat Jan 14, 2012 8:24 pm
Posts: 780
Location: Houston, TX
pro10is wrote:
Powder coating is very easy to do, no skills are required.


Would love to see a link to the equipment you should buy.

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2016 AI - Spinn & Jib

“Out of sight of land the sailor feels safe. It is the beach that worries him.”
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 Post subject: Re: Respraying Crossbars
PostPosted: Thu Dec 29, 2016 8:57 pm 
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vetgam wrote:
pro10is wrote:
Powder coating is very easy to do, no skills are required.


Would love to see a link to the equipment you should buy.

Sure:
Here is the powder coat dual voltage gun I own, currently on a sale at a very low price of $110:
http://www.eastwood.com/dual-voltage-hotcoat-powder-gun.html
This gun is all you need for most jobs and works perfectly.

From there order any color powder you want:
http://www.eastwood.com/hotcoat-powder-coating/powders.html
The choice of colors and finishes is amazing. You can even do chrome and metallic like finishes.

If you don't already own an air compressor all you need is a very small inexpensive one costing about $50:
https://www.amazon.com/Campbell-Hausfeld-Compressor-1-Gallon-FP2028/dp/B000BOCBAM/ref=sr_1_1?ie=UTF8&qid=1483068544&sr=8-1&keywords=small+air+compressor
Even this one is overkill, you only need 5-10 psi at a very low CFM, basically only a small puff of air.

That leaves only an oven. Many people simply use an old toaster oven. Even a new toaster oven will only set you back about $60 or so:
https://www.amazon.com/Hamilton-Beach-31105HB-Countertop-Silver/dp/B00M39MPP4/ref=sr_1_18?ie=UTF8&qid=1483070892&sr=8-18&keywords=extra+large+convection+toaster+oven
or this one, specifically designed for powder coating on sale now for $90:
http://www.eastwood.com/eastwood-bench-top-powder-coating-oven.html

If you want to do even larger items you can buy a used kitchen oven at an appliance recycle store for next to nothing. Or check Craigslist, many people offer them for free if you'll haul it away. I found a restaurant bakery oven use to make muffins on Craigslist for free.

If you want to do very large items you can make your own oven out of sheet metal, some insulation, and a heater and controller. There are many plans available online. The parts cost around $100- $300. Some are even designed to fold up or come apart for storage. Basically anything that will heat up a part to 440 degrees F will do but please don't even think about using your kitchen oven you use for cooking, not if you value your marriage.

For extremely large items that can't fit inside an oven like a chassis, people use infrared lamps.

Powder coating is remarkably easy, and takes no special skills. All you do is prepare the surface by stripping off the old paint either with abrasives or chemical strippers (actually with the dual voltage gun on high power I've even cheated by spraying over the existing paint or powder coat). Once the surface is prepared you connect a wire to the item which then gives it an electrical charge. You then spray the dry powder onto the item which is attracted and held by the charge. You then place the item in the oven for 20 minutes at 440 degrees F which melts the powder. After you remove it from the oven and allow it to cool, it's perfectly coated with a material tougher than most paints and ready to use. You can even apply a second coat.

It's not a solution for everything, it only works on metal items, not plastic or wood, but for that application it's great. I've made far more money than I paid for all the equipment simply by doing small jobs for friends and acquaintances or letting them use my setup for a small fee. It can be a real money maker if you ever did real jobs for people.


Last edited by pro10is on Thu Dec 29, 2016 9:12 pm, edited 3 times in total.

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 Post subject: Re: Respraying Crossbars
PostPosted: Thu Dec 29, 2016 9:08 pm 
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Joined: Sat Mar 24, 2007 10:30 pm
Posts: 37
Thanks for the responses. I will check out the powder coating option.


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 Post subject: Re: Respraying Crossbars
PostPosted: Fri Dec 30, 2016 4:47 am 
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Joined: Sun Apr 20, 2008 6:18 am
Posts: 3062
Location: Sarasota,Key West FL
I've had the best luck painting aluminum when I put a thin coat of rustolium aluminum primer down first (self etching), then top coat with a harder than normal paint (like automotive paint (duplicolor). I always finish everything out with a coat or two of clear coat (UV protecting, I use Krylon).
Actually when my 2012 TI was brand new, before taking it out the first time I clear coated all the metal on my TI. I soaked all the aluminum rivets,stainless bolt heads, and any joints (aka knuckle joints) to prevent water wicking. I then took black 3m electrical tape (only use 3m tape not the cheap stuff) and wrapped all my AKA bars with electrical tape (like you would wrap bicycle handle bars).
It's now 4 yrs later and everything still looks like new. We use our boat weekly in salt water.
Seemed to work nicely for us, and if I ever get a new TI (my fourth), I will do exactly the same.
FE
Edit: The electrical tape prevents the AKA bars from getting all scratched up when I throw them in the back of the truck (lol, I'm not a delicate person, no kid gloves here).


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 Post subject: Re: Respraying Crossbars
PostPosted: Fri Dec 30, 2016 8:47 am 
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Joined: Tue Jun 19, 2007 6:14 pm
Posts: 3323
Location: South Florida
fusioneng wrote:
I've had the best luck painting aluminum when I put a thin coat of rustolium aluminum primer down first (self etching), then top coat with a harder than normal paint (like automotive paint (duplicolor).

That is exactly what I did. This is my 3rd edit. I'll get it right yet. I used Moeller Zinc Chromate as the primer. Available on Amazon: https://www.amazon.com/MOELLER-MFG-COMPANY-INC-CHROMATE/dp/B000N8LR24/ref=sr_1_1?s=automotive&ie=UTF8&qid=1483144284&sr=1-1&keywords=moeller+zinc+chromate+primer Although I have several spray cans of paint I might have used, I'm sure the finish black coat was Moeller Mercury Phantom Black Engine Paint. Can't seem to find that on Amazon, rather they are now showing Moeller Marine Mercury Engine Paint, https://www.amazon.com/Moeller-Mercury-Engine-Spray-Paint/dp/B001HWX9KI/ref=sr_1_cc_1?s=aps&ie=UTF8&qid=1483144553&sr=1-1-catcorr&keywords=moeller+Engine+paint+mercury+phantom+black

I also used a wire brush & wire brush wheel on my drill plus sanding down to the aluminum.

Keith

_________________
2015 AI 2, 2014 Tandem

"Any intelligent fool can make things bigger and more complex ... It takes a touch of genius and a lot of courage to move in the opposite direction." A. Einstein

"Less is more" Anon


Last edited by Chekika on Fri Dec 30, 2016 5:40 pm, edited 1 time in total.

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 Post subject: Re: Respraying Crossbars
PostPosted: Fri Dec 30, 2016 8:54 am 
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Joined: Sat Jun 06, 2015 4:30 am
Posts: 237
Location: Delnor Wiggins, Fl Peters Twp PA
hoit wrote:
Thanks for the responses. I will check out the powder coating option.


+1


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 Post subject: Re: Respraying Crossbars
PostPosted: Fri Dec 30, 2016 5:42 pm 
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Joined: Tue Jun 19, 2007 6:14 pm
Posts: 3323
Location: South Florida
Bob, I edited my previous post to provide the particulars on the primer and paint used. In fact, I have a can or 2 of the Zinc Chromate primer. I could bring one down when we get together on Jan 13th if you can use it.

Keith

_________________
2015 AI 2, 2014 Tandem

"Any intelligent fool can make things bigger and more complex ... It takes a touch of genius and a lot of courage to move in the opposite direction." A. Einstein

"Less is more" Anon


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